Oil & Gas Precision Welding Services

The Leaders in Oil & Gas Electron Beam Welding

For more than four decades, Acceleron Inc. has been a trusted leader in electron beam and laser welding, drilling, and cutting services for the Oil & Gas industry. Our combination of high-quality craftsmanship, engineering precision, and rapid turnaround has made us a preferred supplier for OEMs and Tier-One manufacturers in oil, gas, and petrochemical applications.

From deep-sea environments to refinery operations, our electron beam (EB) welding solutions deliver unmatched strength, repeatability, and resistance to corrosion and pressure—helping clients meet the demanding performance standards of modern energy systems.

Precision Welding Services for the Oil & Gas Industry

The oil, gas, and petrochemical sectors present some of the harshest operating conditions imaginable. Components must endure high pressure, high temperature, vibration, and corrosive exposure while maintaining structural integrity over years of service.

At Acceleron, our team of welding specialists has decades of experience producing precision, fully penetrated welds that retain material strength, seal integrity, and corrosion resistance. Using state-of-the-art electron beam welding machines, we create custom-tailored joints with microscopic heat-affected zones—minimizing stress on surrounding material and extending component lifespan.

Our electron beam welding processes are ideally suited for critical oil and gas applications including:

  • Valves and pump housings
  • Subsea connectors and pressure vessels
  • Tool joints and drive shafts
  • Heat exchanger components
  • Turbine and compressor parts

Acceleron is deeply committed to providing high-quality results, fast turnaround, and precise accuracy for every Oil & Gas project we undertake.

Old-fashioned values, integrity and unmatched workmanship

  • Large Privately-Owned Facility

    We have 2 buildings with over 45,000 sq ft of combined manufacturing space, and operate two shifts totaling more than 40 employees.

  • Precision & Accuracy

    We operate with precision compliance for mission critical projects; ITAR, NADCAP & MIL STD compliance.

  • Lean Practices

    Our initiatives all work towards increasing efficiency, improving quality and ensuring fast turnaround times for our customers.

Advanced Facilities and Quality Delivery

As America’s largest, privately owned electron beam welding and laser facility, we have a superior team and facility for a variety of reasons:

  • Over 50 years serving a diverse array of industries
  • Unique Accelerated Response initiative combining our best practices and solutions to save time and deliver quick results
  • In-house tooling for accuracy, speed, and quality control
  • Advanced electron beam, laser and machining equipment with extensive functionality
  • Customer-centric approach – our entire team is dedicated to unmatched quality of service
  • Expert team – more than 40 employees working in two shifts for maximum productivity

Each project is backed by our comprehensive quality assurance program, featuring CMM verification, X-ray, NDT, and microscopic inspection to ensure conformance with your most demanding oil & gas specifications.

The Acceleron Difference

Proudly serving the Oil & Gas Industry

Oil & Gas components demand materials that perform under pressure and resist corrosive media. We’re equipped to handle a full range of specialty alloys and engineered metals used throughout the industry.

Common Materials Welded:

  • Stainless steels (304, 316, 321, 347)
  • Carbon and low-alloy steels
  • Nickel-based alloys (Inconel, Monel, Hastelloy)
  • Duplex and super-duplex stainless steels
  • Titanium and exotic corrosion-resistant metals

Our electron beam welding process ensures that every weld maintains mechanical integrity and corrosion resistance, even in extreme offshore and refinery environments.

Component Applications:

  • Valves, flanges, and high-pressure fittings
  • Pump housings and impellers
  • Downhole tools and collars
  • Subsea assemblies and pressure vessels
  • Heat exchangers and cryogenic systems

Frequently Asked Questions

Q. What materials can you weld for oil & gas?
A. We weld carbon steel, stainless, duplex, Inconel, nickel alloys, and specialty corrosion-resistant materials.”

Q. Do you comply with MIL-STD or industry welding standards?
A. Yes, our operations align with NADCAP, MIL-STD, and relevant oil & gas welding standards. Documentation and inspection are integral.”

Q. Can you support high-pressure / subsea components?
A. Yes. With tight tolerance welding, advanced QA, and proper materials, we support subsea, pressure-critical assemblies.

Q. How do you ensure weld durability and integrity?
A. We use optimized beam profiles, strict QA (NDT, microscopy, hardness) and control distortion to maintain structural reliability.

Q. What lead times do you offer?
A. Lead times depend on geometry and volume. Our in-house tooling and shift operations enable expedited schedules, share your timeline with us.