Medical Device Welding Services

The Leaders in Medical Electron Beam Welding

For more than four decades, Acceleron Inc. has been recognized as one of the industry’s most trusted providers of electron beam and laser welding, drilling, and cutting services for the Medical industry. Our reputation for high-quality results, precision, and fast turnaround has made us a preferred supplier for leading OEMs and Tier-One medical device manufacturers.

With our advanced processes and controlled environments, we ensure that every weld supports the strict biocompatibility, cleanliness, and structural integrity requirements of today’s medical devices and surgical instruments.

Precision Welding Services for the Medical Industry

The welding of medical devices requires not only engineering precision, but also an understanding of how materials behave in biological environments.

Acceleron’s team of specialists ensures that biocompatible materials retain their properties during welding, guaranteeing that implants, sensors, and surgical tools remain safe and stable for long-term use. Our experience spans the full range of medical, surgical, and life science applications, including:

  • Implantable components and housings
  • Surgical instruments and tools
  • Catheter and sensor assemblies
  • Medical microelectronics and enclosures
  • Diagnostic and imaging device components

At Acceleron, we’re deeply committed to precision, accuracy, and speed—helping our medical clients meet regulatory expectations and production timelines without compromise.

Old-fashioned values, integrity and unmatched workmanship

  • Large Privately-Owned Facility

    We have 2 buildings with over 45,000 sq ft of combined manufacturing space, and operate two shifts totaling more than 40 employees.

  • Precision & Accuracy

    We operate with precision compliance for mission critical projects; ITAR, NADCAP & MIL STD compliance.

  • Lean Practices

    Our initiatives all work towards increasing efficiency, improving quality and ensuring fast turnaround times for our customers.

Advanced Facilities and Quality Delivery

What Sets Acceleron Apart

As America’s largest privately owned electron beam and laser welding facility, Acceleron combines cutting-edge technology with a highly skilled team dedicated to excellence.

  • Over 50 years serving a diverse array of industries
  • Unique Accelerated Response initiative combining our best practices and solutions to save time and deliver quick results
  • In-house tooling for accuracy, speed, and quality control
  • Advanced electron beam, laser and machining equipment with extensive functionality
  • Customer-centric approach – our entire team is dedicated to unmatched quality of service
  • Expert team – more than 40 employees working in two shifts for maximum productivity

Our comprehensive quality assurance program includes CMM, microscopy, leak testing, and X-ray inspection, ensuring every weld meets the standards required by the medical industry.

Medical Materials and Components We Weld

We work with a wide variety of medical-grade materials to meet the demanding needs of both implantable and external devices.

Common Medical Alloys and Materials:

  • Titanium and titanium alloys (e.g., Ti-6Al-4V)
  • Stainless steels and cobalt-chrome alloys
  • Nickel-based superalloys and Inconel
  • Medical-grade aluminum and specialty metals
  • Biocompatible materials and micro-components

Our electron beam (EB) and laser welding technologies deliver ultra-clean, repeatable welds with minimal heat-affected zones, ensuring that the physical and chemical properties of each component remain biocompatible and structurally sound.

Typical Applications:

  • Surgical tools and assemblies
  • Implantable housings and connectors
  • Pressure and vacuum-tight seals
  • Precision instruments and medical sensors

Frequently Asked Questions

Q. What medical devices do you weld?
A. We weld implants, sensors, surgical tools, micro components, and advanced medical assemblies. Provide your drawings/specs for review.

Q. Do you hold medical / quality certifications?
A. Yes, we operate under NADCAP and ISO / medical-grade controls (as applicable). Documentation, validation, and traceability are standard.

Q. What tolerances and micro weld sizes do you support?
A. We support extremely tight tolerances and micro-welds. Submit component geometry to confirm achievable specs.

Q. How do you handle biocompatibility and cleanliness?
A. We use clean processes, validated materials, and controlled environments to ensure biocompatibility and zero contamination.

Q. What is your lead time for medical welding projects?
A. Depends on complexity and validation needs. We offer fast turnarounds using in-house fixtures and quality systems, send us your schedules.